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Strain gauge measurements from a large ball mill are presented Stress ranges determined from these strain gauge measurements are compared with calculated stress ranges from a finite element

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This strain can be measured by a strain transducer Mill charge in grinding ball mill circuits 1331 Strain transducer compression reactivel Ireactive force force tension Fig 1 Illustration of the strain transducer installation It should be located in the middle of the mill

The torque of the mill was measured by strain gauges attached to the drive shaft The results of the milling experiments were then N Normal force exerted by lifter on ball R Internal radius of mill r Radial location of the centre of the ball r Vector from centre of mill to centre of ball r 0 R a s r cos

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Fatigue design of mills Strain gauge measurements from a large ball mill are presented Stress ranges determined from these strain gauge measurements are compared with calculated stress

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It is obviously well understood that autogenous AG and semi autogenous SAG mills operate quite differently from conventional rod mill or ball mills Since these mills are of a grate discharge type they operate with varying loads with the power drawn by the mill being dependent upon the volumetric load within the mill and factors that influence the viscosity of the charge as shown in Figure

Strain Gauges To Measure Cracking In Ball Mills A Multidisciplinary Approach Gets to the Root Cause of a Failed Shaft The crack originated in the area of a keyway at a clutch hub Figure 1 to attach strain sensing devices Note Strain gauges are typically spot welded or glued to the part to the pinion shaft in order to measure bending and torsion in the area of the stress had a

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Highlights We compare strain gauge measurements and calculated stresses for a large ball mill Measured stresses are lower than calculated stresses at the inboard plate flange Liner stiffness is the cause of the lower than expected measured stresses We show that mills can be assessed using FEA and modern fatigue design codes We show that the plate thickness effect is evident in the fatigue

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